Custom rollformed metal might not be something you think about every day, but it plays a significant role in countless aspects of our lives. This versatile manufacturing process shapes metal coils into continuous profiles, offering precision, strength, and cost-effectiveness. Here's a look at some of its best uses in everyday applications.

Construction and Architecture

Walk into almost any building, and you're likely to encounter custom rollformed metal. It's fundamental to modern construction due to its ability to create strong, consistent components.

Structural Framing: Light-gauge steel framing, often rollformed, is widely used for walls, floors, and roofs in residential and commercial buildings. It offers stability and design flexibility.

Roofing and Siding: Many metal roofs and wall panels are rollformed, providing durable and weather-resistant exteriors for homes, warehouses, and commercial spaces. Their consistent profiles ensure efficient installation and a neat appearance.

Window and Door Frames: Custom profiles can be created for robust and precisely fitting window and door frames, contributing to the structural integrity and aesthetic of openings.

Shelving and Racking: In retail stores, warehouses, and even home garages, the sturdy shelves and racking systems that organize goods are frequently made from rollformed metal, designed for strength and load-bearing capacity.

Transportation

The transportation sector relies heavily on custom rollformed metal for both safety and performance.

Automotive Components: From frame components and bumper reinforcements to seat tracks and structural pillars, rollformed parts are integral to vehicle manufacturing. Their precise shapes and high strength-to-weight ratio contribute to vehicle safety and efficiency.

Railway Tracks and Components: While not always obvious, certain rail components and parts of railway infrastructure can utilize rollforming for consistent and strong profiles.

Trailer and RV Frames: The skeletal structures of many trailers and recreational vehicles (RVs) are often constructed using custom rollformed sections, providing a strong yet relatively lightweight foundation.

Appliances and Consumer Goods

Even within our homes, custom rollformed metal contributes to the functionality and durability of many items.

Appliance Housings: The outer casings and internal structural components of ovens, refrigerators, washing machines, and other large appliances frequently use rollformed metal for a consistent finish and robust construction.

Furniture Components: Elements like desk frames, chair supports, and bed frames can be manufactured using rollforming, providing sturdy and sleek designs.

Lighting Fixtures: Many modern lighting fixtures, especially linear or channel-shaped ones, utilize rollformed metal for their housings, ensuring clean lines and structural integrity.

Industrial and Commercial Products

Beyond direct consumer use, custom rollformed metal is essential for various industrial and commercial applications.

Conveyor Systems: The frames and channels that guide conveyor belts in manufacturing and logistics operations often feature rollformed components, designed for durability and smooth material handling.

Solar Panel Frames: The structural frames that hold solar panels are frequently rollformed, offering the necessary rigidity and weather resistance for outdoor installations.

HVAC Systems: Ducts, vents, and structural elements within heating, ventilation, and air conditioning (HVAC) systems can be produced through rollforming, ensuring efficient air distribution and structural soundness.

The pervasive use of custom rollformed metal highlights its adaptability and efficiency. Its ability to create precise, strong, and consistent profiles makes it an invaluable process across a vast range of industries, silently supporting much of the infrastructure and products we interact with daily.